In recent comments, President Donald Trump has once more asked automobile manufacturers to relocate production to the United States. While this aligns with the broader goal of increasing domestic manufacturing, the actuality of relocating or establishing new vehicle assembly plants is far more intricate and costly than is typically assumed. With the 25% auto parts tariff on the horizon, US manufacturers find themselves in a precarious position of trying to reconcile heightened domestic production requirements versus the logistical nightmare of relocating a plant.

The Challenges of Relocating Automotive Plant Production

On the surface, Trump’s instruction to automakers to increase vehicle production in the United States is straightforward. However, in practice, meeting this expectation is impossible. The relocation or construction of new automotive plants is a multi-year undertaking involving intensive and costly planning, permitting, construction, and financing. In addition to several thousand acres of land, the parts factory will require millions of square feet of factory space, as well as ample infrastructure like water and energy supplies. Additionally, a supply chain for parts and construction materials has to be established. “It’s a very, very complicated process,” said Doug Betts, Hyundai’s automotive division president, shedding light on the intricacy of the project. As an example, Hyundai is still scaling up operations at its $12.6 billion ‘Metaplant’ in Georgia, which has taken 2.5 years to build. Similarly, another vital factor in relocating production in assembly plants is time. Within the framework of Trump’s proposal, full assembly plants are the vision, yet these can take years to construct. Equipment, labor, and automation have to come in addition to permits and land.

Short Term Solutions

A lot of automotive manufacturers within the United States are currently trying to hit production goals by augmenting the value per vehicle produced, and they focus on utilizing currently available resources. Nissan and General Motors (GM) are currently highly profitable and expanding sales, so both companies are using several plants to meet the production targets of their bestselling models. It is also advantageous from a financial and temporal perspective to increase production at existing plants.  Ford’s Illinois plant for the Explorer had the same issue, stemming from a $1B overhaul at the plant, which subsequently caused chaos across the value chain. While the renovations took a record 30 days, these changes pushed output constraints forward. Ford’s methodology highlights how service ring construction’s time and cost rules, while not crossing the sweet spot of systemic retuning, lead to precision timing.

Long Term Vision vs Immediate Needs

Trump’s impulse to relocate production tries to make the U.S. an automobile manufacturing centre, but it overlooks the considerable difficulties in increasing output automakers confront. Increasing US jobs, while beneficial, does not solve problems generated by relocation. For now, “quick fix” options like increasing the size of existing plants and servicing idle capacity may be best. Still, the auto sector must first navigate a maze of intricate logistical, regulatory, and financial obstacles before any enduring change can take place, which may take years to untangle. Hence, while Trump’s request for the relocation of production is frustratingly unfeasible, the intention is reasonable. Increased domestic manufacturing is possible, but only through time, investment, and strategic effort, because the route is certainly not easy.